Scope
Most clients never see what happens between the idea and the finished packaging, so this concept project breaks down the full workflow — the exact steps every client goes through when developing custom packaging with us.
What this project covers
Structural Design & Dieline
White Structural Sample
Sample Room
Pre-Production Sample
Structural Design & Dieline
What we do:
Create the dielines with exact tolerances
Decide on board thickness
Plan fold lines, glue flaps, and structural support
Run basic stress-testing (weight, compression)
Why this matters:
Most packaging issues come from bad dielines.
We eliminate those problems before sampling.
White Structural Sample
What we check:
Fit of the product
Opening/closing feel
Box rigidity
Insert positioning
Alignment and precision
Sample Room
What We do here
Produce custom die-cut plates based on your packaging dielines.
Use those plates to cut and shape actual material samples.
Assemble full-size mockups so you can inspect structure, printing, finishes, and feel — before pre-production.
Pre- Production Sample
This is the exact version mass production follows.
We use final materials, real printing, real finishes, and real construction methods.
What the PPS confirms:
Print quality
Paper wrap & lamination
Finishes (foil, emboss, UV)
Final structure & insert
Production accuracy
Key Takeaways -
Top 6 Questions Brands Have
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White structural sample: 3–5 days (your first one is free with your courier account)
Pre-production sample: 7–10 days
Mass production: 25–30 days -
Yes. Pantone matching + calibrated proofing = no surprises when you open the box.
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White sample → Color mockup → Pre-production sample. You sign off at every step.
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Yes, and we do it for free. Most designers don’t prep files for factory production — we clean everything up
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We walk you through each step with visuals, samples, and explanations. You won’t feel lost.
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Even better. Send your dielines and specs — we’ll match it or upgrade performance/materials if needed.
Let’s create something extraordinary together
Every project starts with a free call. We’ll talk through your ideas, your challenges, and what you want your packaging to do — simple, honest, no pressure.

